Manufacture
See also: Threading (manufacturing)There are three steps in manufacturing a screw: heading, thread rolling, and coating. Screws are normally made from wire, which is supplied in large coils, or round bar stock for larger screws. The wire or rod is then cut to the proper length for the type of screw being made; this workpiece is known as a blank. It is then cold headed, which is a cold working process. Heading produces the head of the screw. The shape of the die in the machine dictates what features are pressed into the screw head; for example a flat head screw uses a flat die. For more complicated shapes two heading processes are required to get all of the features into the screw head. This production method is used because heading has a very high production rate, and produces virtually no waste material. Slotted head screws require an extra step to cut the slot in the head; this is done on a slotting machine. These machines are essentially stripped down milling machines designed to process as many blanks as possible.
The blanks are then polished again prior to threading. The threads are usually produced via thread rolling, however some are cut. The workpiece is then tumble finished with wood and leather media to do final cleaning and polishing. For most screws, a coating, such as electroplating with zinc (galvanizing) or applying black oxide, is applied to prevent corrosion.
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Famous quotes containing the word manufacture:
“Culture is an instrument wielded by teachers to manufacture teachers, who, in their turn, will manufacture still more teachers.”
—Simone Weil (1909–1943)
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—Robert Tusker, and Michael Curtiz. Wells (Preston Foster)
“I believe that the miseries consequent on the manufacture and sale of intoxicating liquors are so great as imperiously to command the attention of all dedicated lives; and that while the abolition of American slavery was numerically first, the abolition of the liquor traffic is not morally second.”
—Elizabeth Stuart Phelps (1844–1911)