Construction
With accommodation for three officers and 14 enlisted men, the crew varied from 12 to 17, depending upon the number and type of weapons installed. Full-load displacement late in the war was 56 tons.
The hull shape of a PT boat was similar to the "planing hull" found in pleasure boats of the time (and still in use today): a sharp V at the bow softening to a flat bottom at the stern. PT boats were intended to plane at higher speeds, just like pleasure boats. The Elco and Higgins companies both used lightweight techniques of hull construction which included two layers of double diagonal mahogany planking utilizing a glue impregnated cloth layer between inner and outer planks. These planks were held together by thousands of copper rivets and bronze screws. The overall result was an extremely light and strong hull, yet it could be easily repaired from battle damage at the front lines.
As a testament to the strength of this type of construction, several PT boats withstood catastrophic battle damage and still remained afloat. For example, the forward half of future President John F. Kennedy's PT-109 (Elco) stayed afloat for 12 hours after she was cut in half by the Japanese destroyer Amagiri. PT-323 (Elco) was cut in half by a kamikaze aircraft on 10 December 1944 off Leyte, yet remained floating for several hours. Another was PT-308 (Higgins), had her stern sheared off by a collision with PT-304 during a night mission in the Mediterranean on 9 March 1945 and yet returned to base for repairs. PT-167 (Elco) was holed through the bow off New Georgia on 10 August 1943, by a torpedo which failed to detonate; the boat remained in action and was repaired the next day.
In 1943, an inquiry was held by the Navy to discuss planing, hull design, and fuel consumption issues, but no major modifications were made before the end of the war. (Wooden Boat Forum) During the war, both Elco and Higgins came up with stepped hull designs which achieved significant increases in top speed, ("ElcoPlane" & "Higgins Hellcat") but the Navy rejected them for full production due to their increased fuel consumption and other considerations.
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