Prudhoe Bay Oil Field - August 2006 Shutdown

August 2006 Shutdown

The March 2006 oil spill led the United States Department of Transportation to mandate that the transit lines be inspected for corrosion. As a result, BP announced on 6 August 2006 they had discovered severe corrosion, with losses of 70 to 81 percent in the 3/8-inch thickness of the pipe walls. Oil leaking was reported in one area, with the equivalent of four to five barrels of oil spilled. The damage required replacement of 16 of 22 miles (35 km) of pipeline at the Prudhoe Bay. BP said it was surprised to find such severe corrosion and that it had been 14 years since they had used a pipeline inspection gauge ("pig") to clean out its lines because the company believed the use of the pigging equipment might damage pipe integrity. BP Exploration announced that they were shutting down the oil field indefinitely, due to the severe corrosion and a minor leak in the oil transit lines. This led to an 8% reduction in the amount of oil produced by the United States, as Prudhoe Bay is the country's largest oil producer, producing over 400,000 barrels per day (64,000 m3/d).

BP initially estimated up to 2 to 3 months before the pipelines would be fully operational. This caused increases in world oil prices, and BP revised the estimated operational date to January 2007. London brent crude hit an intra-day high of $77.73/barrel, the all-time high, at that time, being $78.18/barrel. United States crude oil peaked at $76.67/barrel. The state of Alaska, which gets most of its revenue from taxing the oil industry, lost as much as $6.4 million each day until production restarted.

No part of the Alaska Pipeline was affected, although Alyeska said that lower crude oil volumes could slow pumping during the BP shutdown.

The field has since reopened. In mid-June 2007, however, a small leak occurred in one of the pipelines that connect the field to the Trans-Alaska Pipeline, shutting down the field for a week.

In March 2009 the State of Alaska sued BP in matter number 3AN-09-06181-CI alleging that BP was negligent in its management of rigging operations and corrosion control in the transit lines leading from the field into pumping station one of the Trans Alaska Pipeline. The state is seeking damages for lost royalty and tax revenues. The matter is still being disputed.