Demand
Patterns continue to be needed for sand casting of metals. For the production of gray iron, ductile iron and steel castings, sand casting remains the most widely used process. For aluminum castings, sand casting represents about 12% of the total tonnage by weight (surpassed only by die casting at 57%, and semi-permanent and permanent mold at 19%; based on 2006 shipments). The exact process and pattern equipment is always determined by the order quantities and the casting design. Sand casting can produce as little as one part, or as many as a million copies.
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