Overall Labor Effectiveness - Labor Information Tracked By OLE

Labor Information Tracked By OLE

The following table provides examples of the labor information tracked by Overall Labor Effectiveness organized by its major categories. Using this labor information, manufacturers can make operational decisions to improve the cumulative effect of labor availability, performance, and quality.

OLE Category Major Loss Category Example of Loss
Availability

Availability is the ratio of time the operators are working productively divided by the amount of time the operators were scheduled.
Breakdown





Changeover
Lack of training and experience
Unplanned absenteeism
Maintenance mechanics delayed
Poorly scheduled breaks and lunches
Material handlers starved the machine

Set-up personnel shortages or delays
Lack of training, skills and experience
Performance

Performance is the ratio of the actual output of the operators divided by the expected output (or labor standard).
Reduced Speed


Small stops
Operator inefficiency due to lack of skills, experience or training

Poor operator technique due to lack of skills, experience or taining
Quality

Quality has many definitions, but a common one is the ratio of saleable parts divided by the total parts produced.
Scrap or rework



Yield or start-up losses
Operator error
Set-up team error
Maintenance mechanic error

Set-up team error
Maintenance mechanic error
Operator error

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