Production Method
The Federal Trade Commission's official definition of olefin fiber is “A manufactured fiber in which the fiber forming substance is any long-chain synthetic polymer composed of at least 85% by weight of ethylene, propylene, or other olefin units”
Polymerization of propylene and ethylene gases, controlled with special catalysts, creates olefin fibers. Dye is added directly to the polymer before melt spinning is applied. Additives, polymer variations and different process conditions can create a range of characteristics.
High pressure production, which uses ten tons per square inch, creates a film for molded materials. Low pressure production uses a low temperature with a catalyst and hydrocarbon solvent. This process is less expensive and produces a polyethylene polymer more for textile use.
The polymer is then melted, spun, by a spinneret, into water, or air cooled. The fiber is drawn out to six times the spun length. Gel spinning is a new method in which a gel form of polyethylene polymers is used.
Read more about this topic: Olefin Fiber
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