Modular Connector - Sizes and Contacts

Sizes and Contacts

Modular connectors come in four sizes: 4-, 6-, 8-, and 10-position, where a position is a location for a contact. Not all of the positions may have contacts installed. When contacts are omitted, they are typically done so from the outermost pair of contacts inward, such that the number of contacts is almost always an even number. The insulating plastic bodies of 4P and 6P connectors have different widths, whereas 8P or 10P connectors share an even larger body width. The connector body positions with omitted contacts or contacts unattached to wires are unused for the electrical connection, but ensure that the plug fits correctly. For instance, RJ11 cables often have connectors with 6 positions and 4 contacts, to which are attached just 2 wires.

The connectors are designated with two numbers that represent the quantity of positions and contacts, with each number followed by a "P" and "C", respectively: for example, "6P2C" for a connector having 6 positions and 2 contacts. Alternate designations omit the "P" and "C" while separating the position and contact quantities with either an "x" ("6x2") or a slash ("6/2").

Internally, the contacts have sharp prongs that when crimped, pierce the insulation and connect with the wire conductor, a mechanism known as insulation displacement. Ethernet cables, in particular, may have solid or stranded wire conductors and the sharp prongs are different in the 8P8C connectors made for each type of wire. A modular plug for solid (single strand) wire often has three slightly splayed prongs on each contact to securely surround and grip the conductor. Modular plugs for stranded or tinsel wire have prongs that are designed to connect to multiple wire strands. Connector plugs are designed for either solid or stranded wire; a plug for one wire type might not make reliable contact when crimped to a cable with wires of the other type.

The dimensions of the connectors are such that a plug can be inserted into a jack that has more positions than the plug, leaving the jack's outermost contacts unconnected. However, not all plugs from all manufacturers have this capability, and some jack manufacturers warn that their jacks are not designed to accept smaller plugs without damage. If an inserted plug lacks contact slots at the outermost extremes, it may permanently deform the outmost contacts of an incompatible jack.

The contact positions are numbered sequentially starting from 1. When viewed head-on with the retention mechanism on the bottom, jacks will have contact position number 1 on the left and plugs will have it on the right. Contacts are numbered by the contact position. For example, on a 6-position, 2-contact plug, where the outermost four positions do not have contacts, the innermost two contacts are numbered 3 and 4.

Some modular connectors are indexed: their dimensions are intentionally non-standard, preventing connections with connectors of standard dimensions. The means of indexing may be non-standard cross-section dimensions or shapes, retention mechanism dimensions, or retention mechanism quantity. For example, a Modified Modular Jack (MMJ) using an offset latching tab was developed by Digital Equipment Corporation (DEC) to prevent accidental interchange of data and telephone cables.