Production
After all available stock footage from Zyuranger was used up for the first 40 episodes of season one, Saban commissioned Toei to produce 25 new monster costumes and new battle footage using the existing Zyuranger suits. Out of this, Saban was able to produce 20 additional episodes using 15 of the monster suits. This new footage has been affectionately referred to as "Zyu2" by Power Rangers fans. Saban then used the remaining suits and footage for the first 12 episodes of season two.
Mid-way through the production of season two, Austin St. John, Thuy Trang, and Walter Emanuel Jones left the show over contract disputes. To disguise this incident, body doubles of the three actors and sound-alike voice actors portrayed Jason, Trini, and Zack, with their backs facing the viewers (except when they were in their Ranger costumes). The subplot of those three Rangers leaving Angel Grove for the World Peace Conference was made to bridge the transition to their replacements Rocky, Aisha, and Adam (played by Steve Cardenas, Karan Ashley, and Johnny Yong Bosch, respectively).
The appearance of Lord Zedd sparked outrage among parents, who deemed him too dark and grim for a children's show. In response, Saban counterbalanced Zedd's character by bringing back Rita Repulsa. For this, Carla Perez was brought in to play Rita (with Barbara Goodson still providing her voice), with the makeover subplot explaining her change in appearance.
Read more about this topic: Mighty Morphin Power Rangers
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