Lego Minifigure - Design and Construction

Design and Construction

Minifigures generally feature six parts (widely referred to as tools in the toy industry): head, torso, hips, arms, hands, and legs; these six parts allow seven points of articulation: swivel head, swivel arms, swivel wrists, and swivel legs. Minifigures are usually packaged as three separate parts in Lego sets: head, torso and legs. The plastic is acrylonitrile butadiene styrene (ABS), a tough material that makes LEGO figures durable.

The plastic is melted into specially designed molds that produce the different parts of the minifigure. Some of the molds are also accessories such as weapons (swords, guns, lightsabers, etc.) or everyday accessories(cups, food, tools etc.). Heads and torsos always need further decoration, and sometimes the arms and legs do, too. This difficult process is why the figures are more expensive than any other Lego products. After being printed, the head is placed on the torso, the legs attached, and the arms are snapped on. The figures are finally bagged and readied for sale.

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