Improved Outer Tactical Vest - Technical Details

Technical Details

A size Medium IOTV weighs 3.6 pounds less than a Medium OTV vest, while providing more coverage. However, a fully equipped IOTV, complete with all its components (soft armor panel inserts, four ballistic plate inserts (front and back plates and two side plates), collar, and groin protectors) still weighs 30 pounds (13.6 kg), with a Large IOTV weighing about 35 pounds (15.9 kg). The functionality of the enhanced side ballistic inserts, which provide coverage under the arms and down the sides of the torso, is built-in to the IOTV.

The IOTV provides the ability to don the vest in two ways. The first is to simply place the vest over the head and pull down, and the second is to remove fasteners on the wearer's left shoulder, sliding into the vest to the right. To complete the procedure for both methods the wearer then lifts up the front panel of the vest and fastens the waistband, which takes the weight of the vest off the shoulders somewhat, and then fastens the side protection modules.

A key design feature for the IOTV is that the entire armor system is able to be released with the pull of a hidden lanyard. The armor then falls apart into its component pieces, providing a means for escape in case the wearer falls into water or becomes trapped in a hazardous environment. The hidden release lanyard also allows medical personnel easier access to the casualty, which was one concern that was not addressed with the old Interceptor armor.

It also features a grid of PALS webbing on the front, back, and sides for the attachment of modular pouches and accessories.

The US Army is looking into supplementing the heavy IOTV with the newer Modular Body Armor Vest (MBAV) and Soldier Plate Carrier System (SPCS) already in service in Ranger and Airborne units. The MBAV and SPCS do provide less armor coverage, but are lighter than the IOTV, thus more suitable for patrol in Afghanistan. The first units began receiving body armor on May 11, 2009.

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