Industrial Processes
The industrial processes vary depending on the chain length of the olefin to be hydroformylated, the catalyst metal and ligands, and the recovery of the catalyst. The original Ruhrchemie process produced propanal from ethene and syngas using cobalt tetracarbonyl hydride. Today, industrial processes based on cobalt catalysts are mainly used for the production of medium-to long-chain olefins, whereas the rhodium-based catalysts are usually used for the hydroformylation of propene. The rhodium catalysts are significantly more expensive than cobalt catalysts. In the hydroformylation of higher molecular weight olefins the separation of the catalyst from the produced aldehydes is difficult.
Read more about this topic: Hydroformylation
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