Hammer Blow - Causes

Causes

Hammer blow is caused by the uneven application of power by a reciprocating piston to rotating wheels. While the coupling rods of a locomotive can be completely balanced by weights on the driving wheels since their motion is completely rotational, the reciprocating motions of the pistons, piston rods, main rods and valve gear cannot be balanced in this way. A two-cylinder locomotive has its two cranks "quartered" — set at 90° apart — so that the four power strokes of the double-acting pistons are evenly distributed around the cycle and there are no points at which both cylinders are at top or bottom dead centre simultaneously.

A four-cylinder locomotive can be completely balanced in the longitudinal and vertical axes, although there are some rocking and twisting motions which can be dealt with in the locomotive's suspension and centring; a three-cylinder locomotive can also be better balanced, but a two-cylinder locomotive only balanced for rotation will surge fore and aft. Additional balance weight — "overbalance" — can be added to damp this, but at the cost of adding vertical forces, hammer blow. This can be extremely damaging to the track, and in extreme cases can actually cause the driving wheels to leave the track entirely.

The heavier the reciprocating machinery, the greater these forces are, and the greater a problem this becomes. Except for a short period early in the twentieth century when balanced compound locomotives were tried, American railroads were not interested in locomotives with inside cylinders, so the problem of balance could not be solved by adding more cylinders per coupled wheel set. As locomotives got larger and more powerful, their reciprocating machinery had to get stronger and thus heavier, and thus the problems posed by imbalance and hammer blow became more severe. Speed also played a factor, since the forces tend to increase with the square of the wheel rotational speed.

Read more about this topic:  Hammer Blow