The Process
This conversion is typically conducted at 15–25 MPa (150–250 bar) and between 300 and 550 °C, as the gases are passed over four beds of catalyst, with cooling between each pass so as to maintain a reasonable equilibrium constant. On each pass only about 15% conversion occurs, but any unreacted gases are recycled, and eventually an overall conversion of 97% is achieved.
The steam reforming, shift conversion, carbon dioxide removal, and methanation steps each operate at absolute pressures of about 2.5–3.5 MPa (25–35 bar), and the ammonia synthesis loop operates at absolute pressures ranging from 6–18 MPa (59–178 atm), depending upon which proprietary design is used.
Read more about this topic: Haber Process
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