GTRE GTX-35VS Kaveri - Design

Design

The Kaveri is a low-bypass-ratio (BPR) afterburning turbofan engine featuring a six-stage core high-pressure (HP) compressor with variable inlet guide vanes (IGVs), a three-stage low-pressure (LP) compressor with transonic blading, an annular combustion chamber, and cooled single-stage HP and LP turbines. The development model is fitted with an advanced convergent-divergent ("con-di") variable nozzle, but the GTRE hopes to fit production Tejas aircraft with an axisymmetric, multi-axis thrust-vectoring nozzle to further enhance the LCA's agility. The core Turbojet engine of the Kaveri is the Kabini.

The general arrangement of the Kaveri is very similar to other contemporary combat engines, such as the Eurojet EJ200, General Electric F414, and Snecma M88. At present, the peak turbine inlet temperature is designed to be a little lower than its peers, but this is to enable the engine to be flat-rated to very high ambient temperatures. Consequently, the bypass ratio that can be supported, even with a modest fan pressure ratio, is only about 0.16:1, which means the engine is a "'leaky' turbojet" like the F404.

The Kaveri engine has been specifically designed for the demanding Indian operating environment, which ranges from hot desert to the highest mountain range in the world. The GTRE's design envisions achieving a fan pressure ratio of 4:1 and an overall pressure ratio of 27:1, which it believes will permit the Tejas to "supercruise" (cruise supersonically without the use of the afterburner). The Kaveri is a variable-cycle, flat-rated engine and has 13% higher thrust than the General Electric F404-GE-F2J3 engines equipping the LCA prototypes.

Plans also already exist for derivatives of the Kaveri, including a non-afterburning version for an advanced jet trainer, and a high-bypass-ratio turbofan based on the Kabini core. Another concept being considered is an enlarged version of the Tejas with two engines fitted with fully vectoring nozzles, which might make the vertical tail redundant (the Tejas has no horizontal tail).

An indigenous Full-Authority Digital Engine Control (FADEC) unit, called Kaveri Digital Engine Control Unit (KADECU) has been developed by the Defence Avionics Research Establishment (DARE), Bangalore. The Combat Vehicles Research and Development Establishment (CVRDE) of Avadi was responsible for the design and development of the Tejas aircraft-mounted accessory gear box (AMAGB) and the power take-off (PTO) shaft.

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