Flip-disc Display - Design

Design

The flip-disc display consists of a grid of small metal discs that are black on one side and a bright color on the other (typically white or day-glo yellow), set into a black background. With power applied, the disc flips to show the other side. Once flipped, the discs will remain in position without power.

The disc is attached to an axle which also carries a small permanent magnet. Positioned close to the magnet is a solenoid. By pulsing the solenoid coil with the appropriate electrical polarity, the permanent magnet on the axle will align itself with the magnetic field, also turning the disc. Another style uses a magnet embedded in the disc itself, with separate solenoids arranged at the ends or side to flip it.

A computerized driver system reads data, typically characters, and flips the appropriate discs to produce the desired display. Some displays use the other end of the solenoid to actuate a reed switch, which controls an LED array behind the disc, resulting in a display that is visible at night but requires no extra drive electronics.

Various driving schemes are in use. Their basic purpose is to reduce the amount of wiring and electronics needed to drive the solenoids. All common methods connect the solenoids in some sort of matrix. One driving method is similar to that of core memory: the solenoids are connected in a simple matrix. Those solenoids at the crossing point of two powered wires are driven with enough current to flip their discs; those powered on only the vertical or horizontal line see only 1/2 of the required force (as flux is proportional to current, which in turn is proportional to the voltage). Those on unpowered lines also do not flip.

Typically, the driving scheme works its way from top to bottom, powering each horizontal line "on" and then powering the needed vertical lines to set up that row. The whole process takes a few seconds, during which time the sound of the discs being flipped over is quite distinctive.

Other driving schemes use diodes to isolate non-driven solenoids, which allows only the discs whose state need changing to be flipped. This uses less power, and may be more robust.

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