Problems and Advantages
A major problem is that ER fluids are suspensions, hence in time they tend to settle out, so advanced ER fluids tackle this problem by means such as matching the densities of the solid and liquid components, or by using nanoparticles, which brings ER fluids into line with the development of magnetorheological fluids. Another problem is that the breakdown voltage of air is ~ 3 kV/mm, which is near the electric field needed for ER devices to operate.
An advantage is that an ER device can control considerably more mechanical power than the electrical power used to control the effect, i.e. it can act as a power amplifier. But the main advantage is the speed of response, there are few other effects able to control such large amounts of mechanical or hydraulic power so rapidly.
Unfortunately, the increase in apparent viscosity experienced by most Electrorheological fluids used in shear or flow modes is relatively limited. The ER fluid changes from a Newtonian liquid to a partially crystalline "semi-hard slush". However, an almost complete liquid to solid phase change can be obtained when the electrorheological fluid additionally experiences compressive stress. This effect has been used to provide electrorheological Braille displays and very effective clutches.
Read more about this topic: Electrorheological Fluid
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