Electrorheological Fluid - Applications

Applications

The normal application of ER fluids is in fast acting hydraulic valves and clutches, with the separation between plates being in the order of 1 mm and the applied potential being in the order of 1 kV. In simple terms, when the electric field is applied, an ER hydraulic valve is shut or the plates of an ER clutch are locked together, when the electric field is removed the ER hydraulic valve is open or the clutch plates are disengaged. Other common applications are in ER brakes (think of a brake as a clutch with one side fixed) and shock absorbers (which can be thought of as closed hydraulic systems where the shock is used to try to pump fluid through a valve).

There are many novel uses for these fluids, including use in the US army's planned future force warrior project. They plan to create bulletproof vests using an ER fluid because the ability to soak the fluid into cloth creates the potential for a very light vest that can change from a normal cloth into a hard covering almost instantaneously. Other potential uses are in accurate abrasive polishing and as haptic controllers and tactile displays.

ER fluid has also been proposed to have potential applications in flexible electronics, with the fluid incorporated in elements such as rollable screens and keypads, in which the viscosity-changing qualities of the fluid allowing the rollable elements to become rigid for use, and flexible to roll and retract for storing when not in use. Motorola filed a patent application for mobile device applications in 2006.