Disc Brake - Brake Squeal

Brake Squeal

Sometimes a loud noise or high pitched squeal occurs when the brakes are applied. Most brake squeal is produced by vibration (resonance instability) of the brake components, especially the pads and discs (known as force-coupled excitation). This type of squeal should not negatively affect brake stopping performance. Simple techniques like adding chamfers to linings, greasing or gluing the contact between caliper and the pads (finger to backplate, piston to backplate), bonding insulators (damping material) to pad backplate, inclusion of a brake shim between the brake pad and back plate, etc. may help to reduce squeal. Cold weather combined with high early-morning humidity (dew) often worsens brake squeal, although the squeal stops when the lining reaches regular operating temperatures. Dust on the brakes may also cause squeal; there are many commercial brake cleaning products that can be used to remove dust and contaminants. Finally, some lining wear indicators, located either as a semi-metallic layer within the brake pad material or with an external squealer "sensor", are also designed to squeal when the lining is due for replacement. The typical external sensor is fundamentally different because it occurs when the brakes are off, and goes away when the brakes are on.

Overall brake squeal can be annoying to the vehicle passengers, passers-by, pedestrians, etc. especially as vehicle designs become quieter. Noise, vibration, and harshness (NVH) are among the most important priorities for today's vehicle manufacturers.

Apart from noise generated from squeal, brakes may also develop a phenomenon called brake judder or shudder.

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