Direct Numerical Control - 1990s and Beyond

1990s and Beyond

The PC explosion in the late 1980s and early 1990s signalled the end of the road for proprietary DNC terminals. With some exceptions, CNC manufacturers began migrating to PC-based controls running DOS, Windows or OS/2 which could be linked in to existing networks using standard protocols. Customers began migrating away from expensive minicomputer and workstation based CAD/CAM toward more cost-effective PC-based solutions. Users began to demand more from their DNC systems than secure upload/download and editing. PC-based systems which could accomplish these tasks based on standard networks began to be available at minimal or no cost. In some cases, users no longer needed a DNC "expert" to implement shop floor networking, and could do it themselves. However, the task can still be a challenge based on the CNC Control wiring requirements, parameters and NC program format.

To remain competitive, therefore, DNC companies moved their offerings upmarket into DNC Networking, Shop Floor Control or SFC, Manufacturing Execution Systems or MES. These terms encompass concepts such as real-time Machine Monitoring, Graphics, Tool Management, Traveler Management and Scheduling. Instead of merely acting as a repository for programs, DNC systems aim to give operators at the machine an integrated view of all the information (both textual and graphical) they require in order to carry out a manufacturing operation, and give management timely information as to the progress of each step. DNC systems are frequently directly integrated with corporate CAD/CAM, ERP and Computer-aided Process Planning CAPP systems.

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