Configuration
The diesel engines were direct coupled to a torque converter, the output from the torque converter was then transferred to a Spicer model 8 final drive unit mounted on the inner axle of each bogie via a propeller shaft. The bogies were of cast steel construction & were constructed by A. E. Goodwin. Coil spring suspension was fitted to both the axleboxes & bolster and the axles were fitted with roller bearings. Each engine also drove 24 Volt DC & 120 Volt DC generators, as well as an air compressor for the air brakes. Engine cooling was by two vertically mounted radiators contained in the body in a small compartment separating the two main passenger compartments. The air was drawn in through louvres in the walls and exhausted through the roof by thermostatically controlled fans.
Each power car was fitted with a driver's compartment to enable the train to be controlled from either end. The driving controls were electric; brake controls were electro-pneumatic and enabled coupled multiple units to be controlled by one driver. A safety device in the form of a dead man's foot pedal was also fitted in the driver's cabin. A guard's compartment was located adjacent to the driver's compartment in the end of the power cars.
The underframe construction consisted of two steel, all-welded "Pratt" trusses, extending from bolster to bolster and in depth from waist rail to below floor level constitute the main strength members of the cars. A light gauge aluminium framework made of pressings, in a similar manner to aircraft construction, was built on to the truss. The whole being then sheathed with aluminium. The floors were made up of 16 gauge aluminium alloy sheet covering the whole of the underframe upon which timber floor bearers were bolted to support the 13/16 in (4.8 mm) plywood flooring. Linoleum was laid over the plywood. The floor under the plywood, body sides, and the roof were insulated with kapok material. Longitudinal luggage racks extending the full length of the saloons were built into the body sides. These were fabricated from aluminium alloy. Interior partitions and doors were of 13/16" resin-bonded plywood. All side windows were double glazed, set in rubber channels, and fitted with silica gel crystals in containers, to prevent frosting of the windows.
All the passenger seats were originally similar to the ones installed in the locomotive hauled air-conditioned daylight expresses of the same era; the first-class seats could be rotated and reclined; the second-class seats were of the turn-over type. Originally smoking and non-smoking accommodation was available in both classes. With the banning of smoking in enclosed places the cars then become all non-smoking.
The cars followed the modern trend and were air-conditioned for passenger comfort. The condenser and conditioner units being located above the ceiling at the end of each car. The conditioned air was conveyed along ducts in the car ceilings and delivered through anemostats to the passenger saloons. The air conditioning compressor units were mounted on the underframe of the trailer cars and in the control cabinets situated in the non driving end vestibule of the power cars.
The power cars had two different configurations, the 900 Class (PF 901-910) having full passenger seating with a capacity of 39 Second Class passengers, while the 950 Class (HPF 951-958) had a luggage compartment at one end with a capacity of 5 tons, the other end compartment had a seating capacity of 24 Second Class passengers. PF 906 was rebuilt as HPF 959 in 1984.
The trailer cars had a number of different seating configurations, depending upon which of the services they were deployed. There were three First Class passenger cars (TB 801-803), three Second Class sitting cars with buffet with a seating capacity of 38 passengers (TFR 851-853), four First Class sitting cars with buffet with a seating capacity of 38 passengers (TBR 854-857), two composite sitting cars with buffet (TCR 861-862) and three composite sitting cars with a capacity of 24 First Class and 31 Second Class passengers (TC 751-753).
There were also three parcel trailers built with dual braking systems to enable them to work with normal Westinghouse braked passenger stock and with the rail car fleet. These were coded TP 351-353 and worked through from Sydney on the Western Mail to connect with the Far West Express at Dubbo and obviated the necessity of transhipping luggage and parcels between the mail and the rail car service. Power for lighting and air-conditioning was provided to the trailer from the adjoining power car.
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