De Havilland Gipsy Six - Design and Development

Design and Development

The de Havilland company had hoped to produce a version of the basic engine capable of utilising a hydraulically actuated variable pitch (VP) airscrew based on the American Hamilton "Bracket-Type." Since there was so little time to perfect this installation, as a compromise, a French "Ratier" VP airscrew was fitted to the Comets' "R" engines, which utilised a simple air-filled bladder for a once-per-flight automatic pitch change. Later on, Comets were fitted with the Series II engine, which eliminated this crude system. Power for the "R" was increased to a takeoff rating of 223 hp by increasing the compression ratios from 5.25:1 to 6.5:1, while fitting aluminium alloy cylinder heads, domed-pistons and modified valve gear. Production of the basic fixed-pitch Gipsy Six unit began in 1935, with the engines rated at 200 hp (150 kW) at 2,400 rpm for takeoff.

This was quickly followed by production of the 205 hp Gipsy Six Series II for use with the hydraulically actuated airscrews that de Havilland were by then producing under a licence acquired from Hamilton Standard in 1934. This was effectively the engine that the company did not have time to develop for the 1934 MacRobertson race, but without the significant increase in compression-ratio needed for the Comet. The Series II unit, while superficially similar to its predecessor, utilised a hollow, splined crankshaft to permit the fitting of the VP airscrew utilising boosted pressurised oil from the engine's dry-sump lubrication system via a pilot-operated control valve. As well as differences to the crankcase and crankshaft, different cylinder barrels, pistons and aluminium cylinder heads were utilised. The "pilot-friendly" constant speed units (CSUs) were not available for these engines until 1939. The Series II was also equipped with AMC (Automatic Mixture Control) a barometric device, without which it was exceedingly difficult to adjust for a correct mixture with a CSU fitted. This feature was also carried over onto the similar Queen II. Pilots were then able to simply select the required RPM and Boost pressure required. This reduction in over-leaning also tended to extend the TBO (time between overhauls). The twin down-draught, Claudel-Hobson A.I.48 carburetters were common to all these engines. It is interesting to note that in the mid-1930s, the induction system was skilfully designed to automatically obviate the effects of carburetter icing - a dangerous problem that still plagues most piston engines in current worldwide use in 2008, more than 70 years later.

Alfa Romeo built two engine types based on the Gipsy Six design, the Alfa Romeo 110 and Alfa Romeo 115.