Continuous Production - Continuous Processor (equipment)

Continuous Processor (equipment)

Continuous Production can be supplemented using a Continuous Processor. Continuous Processors are designed to mix viscous products on a continuous basis by utilizing a combination of mixing and conveying action. The Paddles within the mixing chamber (barrel) are mounted on two co-rotating shafts that are responsible for mixing the material. The barrels and paddles are contoured in such a way that the paddles create a self-wiping action between themselves minimizing buildup of product except for the normal operating clearances of the moving parts. Barrels may also be heated or cooled to optimize the mixing cycle. Unlike an extruder, the Continuous Processor void volume mixing area is consistent the entire length of the barrel ensuring better mixing and little to no pressure build up. The Continuous Processor works by metering powders, granules, liquids, etc. into the mixing chamber of the machine. Several variables allow the Continuous Processor to be versatile for a wide variety of mixing operations:

1. Barrel Temperature
2. Agitator speed
3. Fed rate, accuracy of feed
4. Retention time (function of feed rate and volume of product within mixing chamber)

Continuous Processors are used in the following processes:

• Compounding
• Mixing
• Kneading
• Shearing
• Crystallizing
• Encapsulating

The Continuous Processor has an unlimited material mixing capabilities but, it has proven its ability to mix:

• Plastics
• Adhesives
• Pigments
• Composites
• Candy
• Gum
• Paste
• Toners
• Peanut Butter
• Waste Products