Christmas Tree (oil Well) - Valves

Valves

Subsea and surface trees have a large variety of valve configurations and combinations of manual and/or actuated (hydraulic or pneumatic) valves. Examples are identified in API Specifications 6A and 17D.

A basic surface tree consists of two or three manual valves (usually gate valves because of their flow characteristics, i.e. low restriction to the flow of fluid when fully open).

A typical sophisticated surface tree will have at least four or five valves, normally arranged in a crucifix type pattern (hence the endurance of the term "Christmas tree"). The two lower valves are called the master valves (upper and lower respectively). Master valves are normally in the fully open position and are never opened or closed when the well is flowing (except in an emergency) to prevent erosion of the valve sealing surfaces. The lower master valve will normally be manually operated, while the upper master valve is often hydraulically actuated, allowing it to be used as a means of remotely shutting in the well in the event of emergency. An actuated wing valve is normally used to shut in the well when flowing, thus preserving the master valves for positive shut off for maintenance purposes. Hydraulic operated wing valves are usually built to be fail safe closed, meaning they require active hydraulic pressure to stay open. This feature means that if control fluid fails the well will automatically shut itself in without operator action.

The right hand valve is often called the flow wing valve or the production wing valve, because it is in the flowpath the hydrocarbons take to production facilities (or the path water or gas will take from production to the well in the case of injection wells).

The left hand valve is often called the kill wing valve. It is primarily used for injection of fluids such as corrosion inhibitors or methanol to prevent hydrate formation. In the North Sea, it is called the non-active side arm (NASA). It is typically manually operated.

The valve at the top is called the swab valve and lies in the path used for well interventions like wireline and coiled tubing. For such operations, a lubricator is rigged up onto the top of the tree and the wire or coil is lowered through the lubricator, past the swab valve and into the well. This valve is typically manually operated.

Some trees have a second swab valve, the two arranged one on top of the other. The intention is to allow rigging down equipment from the top of the tree with the well flowing while still preserving the Two-barrier rule. With only a single swab valve, the upper master valve is usually closed to act as the second barrier, forcing the well to be shut in for a day during rig down operations. However, avoiding delaying production for a day is usually too small a gain to be worth the extra expense of a having a Christmas tree with a second swab valve.

Subsea trees are available in either vertical or horizontal configurations with further speciality available such as dual bore, monobore, concentric, drill-through, mudline, guidlineless or guideline. Subsea trees may range in size and weight from a few tons to approximately 70 tons for high pressure, deepwater (>3000 feet) guidelineless applications. Subsea trees contain many additional valves and accessories compared to Surface trees. Typically a subsea tree would have a choke (permits control of flow), a floline connection interface (hub, flange or other connection), subsea control interface (direct hydraulic, electro hydraulic, or electric) and sensors for gathering data such as pressure, temperature, sand flow, erosion, multiPhase flow, single phase flow such as water or gas.

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