Control of Product Quality
In addition to control of temperature (mentioned above), the main requirement is to obtain a consistent fineness of the product. From the earliest times, fineness was measured by sieving the cement. As cements have become finer, the use of sieves is less applicable, but the amount retained on a 45 μm sieve is still measured, usually by air-jet sieving or wet-sieving. The amount passing this sieve (typically 95% in modern general-purpose cements) is related to the overall strength-development potential of the cement, because the larger particles are essentially unreactive.
The main measure of fineness today is specific surface. Because cement particles react with water at their surface, the specific surface area is directly related to the cement's initial reactivity. By adjusting the fineness of grind, the manufacture can produce a range of products from a single clinker. Tight control of fineness is necessary in order to obtain cement with the desired consistent day-to-day performance, so round-the-clock measurements are made on the cement as it is produced, and mill feed-rates and separator settings are adjusted to maintain constant specific surface.
A more comprehensive picture of fineness is given by particle size analysis, yielding a measure of the amount of each size range present, from sub-micrometer upwards. This used to be mainly a research tool, but with the advent of cheap, industrialized laser-diffraction analyzers, its use for routine control is becoming more frequent. This may take the form of a desk-top analyzer fed with automatically gathered samples in a robotized laboratory, or, increasingly commonly, instruments attached directly to the output ducts of the mill. In either case, the results can be fed directly into the mill control system, allowing complete automation of fineness control.
In addition to fineness, added materials in the cement must be controlled. In the case of gypsum addition, the material used is frequently of variable quality, and it is normal practise to measure the sulfate content of the cement regularly, typically by x-ray fluorescence, using the results to adjust the gypsum feed rate. Again, this process is often completely automated. Similar measurement and control protocols are applied to other materials added, such as limestone, slag and fly-ash.
Read more about this topic: Cement Mill
Famous quotes containing the words control of, control, product and/or quality:
“The child knows only that he engages in play because it is enjoyable. He isn’t aware of his need to play—a need which has its source in the pressure of unsolved problems. Nor does he know that his pleasure in playing comes from a deep sense of well-being that is the direct result of feeling in control of things, in contrast to the rest of his life, which is managed by his parents or other adults.”
—Bruno Bettelheim (20th century)
“We long for our father. We wear his clothes, and actually try to fill his shoes. . . . We hang on to him, begging him to teach us how to do whatever is masculine, to throw balls or be in the woods or go see where he works. . . . We want our fathers to protect us from coming too completely under the control of our mothers. . . . We want to be seen with Dad, hanging out with men and doing men things.”
—Frank Pittman (20th century)
“Evil is committed without effort, naturally, fatally; goodness is always the product of some art.”
—Charles Baudelaire (1821–1867)
“Liberation is an evershifting horizon, a total ideology that can never fulfill its promises.... It has the therapeutic quality of providing emotionally charged rituals of solidarity in hatred—it is the amphetamine of its believers.”
—Arianna Stassinopoulos (b. 1950)