Carbon-fiber-reinforced Polymer - Structure

Structure

Many carbon-fiber-reinforced polymer parts are created with a single layer of carbon fabric that is backed with fiberglass. A tool called a chopper gun is used to quickly create these composite parts. Once a thin shell is created out of carbon fiber, the chopper gun cuts rolls of fiberglass into short lengths and sprays resin at the same time, so that the fiberglass and resin are mixed on the spot. The resin is either external mix, wherein the hardener and resin are sprayed separately, or internal mixed, which requires cleaning after every use.

The primary element of CFRP is a fiber. From these fibers, a unidirectional sheet is created. These sheets are layered onto each other in a quasi-isotropic layup, e.g. 0, +60, −60 degrees relative to each other. From the elementary fiber, a bidirectional woven sheet can be created, i.e. a twill with a 2/2 weave.

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