Brush - Manufacturing

Manufacturing

A common way of setting the bristles, brush filaments, in the brush is the staple or anchor set brush in which the filament is forced with a staple by the middle into a hole with a special driver and held there by the pressure against all of the walls of the hole and the portions of the staple nailed to the bottom of the hole. The staple can be replaced with a kind of anchor, which is a piece of rectangular profile wire that is anchored to the wall of the hole, like in most toothbrushes. Another way to attach the bristles to the surface can be found in the fused brush, in which instead of being inserted into a hole, a plastic fibre is welded to another plastic surface, giving the option to use different diameters of bristles in the same brush.

Configurations include twisted-in wire (e.g. bottle brushes), cylinders and disks (with bristles spread in one face or radially).

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