Bellows - Metallurgy

Metallurgy

Several processes, such as metallurgical iron smelting and welding, require so much heat that they could only be developed after the invention, in antiquity, of the bellows. The bellows are used to deliver additional air to the fuel, raising the rate of combustion and therefore the heat output.

Various kinds of bellows are used in metallurgy:

  • Box bellows were and are traditionally used in Asia. (1)
  • Pot bellows were used in ancient Egypt. (2)
  • Tatara foot bellows from Japan.
  • Accordion bellows, with the characteristic pleated sides, have been used in Europe for many centuries. (3)
  • Piston bellows were developed in the middle of the 18th century in Europe (4). However, the double action piston bellows were utilised by the Han rulers in ancient China as early as the 3rd century BCE (5).
  • Metal bellows were made to absorb axial movement in a dynamic condition. Often referred to as Axial Dynamics bellow types (6)

The Han Dynasty Chinese mechanical engineer Du Shi (d. 38) is credited with being the first to apply hydraulic power, through a waterwheel, to operate bellows in metallurgy. His invention was used to operate piston bellows of blast furnaces in order to forge cast iron. The ancient Greeks, ancient Romans, and other civilizations used bellows in bloomery furnaces producing wrought iron. Bellows are also used to send pressurized air in a controlled manner in a fired heater.

In modern industry, reciprocating bellows are usually replaced with motorized blowers.

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