Preparation
Aluminium carbide is prepared by direct reaction of aluminium and carbon in an electric arc furnace.
- 4 Al + 3 C → Al4C3
An alternative reaction begins with alumina, but it is less favorable because of generation of carbon monoxide.
- 2 Al2O3 + 9 C → Al4C3 + 6 CO
Silicon carbide also reacts with aluminium to yield Al4C3. This conversion limits the mechanical applications of SiC, because Al4C3 is more brittle than SiC.
- 4 Al + 3 SiC → Al4C3 + 3 Si
In aluminium-matrix composites reinforced with silicon carbide, the chemical reactions between silicon carbide and molten aluminium generate a layer of aluminium carbide on the silicon carbide particles, which decreases the strength of the material, although it increases the wettability of the SiC particles. This tendency can be decreased by coating the silicon carbide particles with a suitable oxide or nitride, preoxidation of the particles to form a silica coating, or using a layer of sacrificial metal.
An aluminium-aluminium carbide composite material can be made by mechanical alloying, by milling aluminium powder with graphite particles.
Read more about this topic: Aluminium Carbide
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